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Update on Prototype 3

October 8, 2007

Hi all, 
It's been a while since I added anything to the website or 
mailed out any news. Here is a brief update and an 
announcement that my personal banjo is for sale on ebay. 
Item number: 110178012122. 
 
PROTYTOPE 3 RIM LATHE 
Prototypes 1 and 2 are gone... sold to other makers. 
Prototype 3 is well on its way to completion. I have been 
without a lathe for about a month. The banjo sale is to 
make up for my lack of banjo income through the ususal 
means. 
 
SUCCESSES AND FAILURES 
I had some pretty agressive goals for prototype 3 
including: 
1. Enough rigidity to cut bronze 
2. CNC control 
3. Larger swing 
4. Variable speed control in a useful range 
 
Item 1 -- failure. My base is not robust enough to support 
metal cutting. I did not engineer the bearings properly to 
support an 8" 35lb chuck. NEXT TIME FOR SURE! 
 
Item 2 -- Got a great controller, but I will put the 
implementation off. I've lost too much time already. 
 
Item 3 -- Yes. I now have an 16" swing. Made the lathe head 
myself. 
 
Item 4 -- Yes. 0 RPM to 1100 RPM and reversable. 
 
For now I'm going back to the One Way chuck I used in 
Prototype 2. 
 
UPDATED DVD 
I shot more footage to document the expanding jaw chuck, 
false jaws and brief intro to block rims. Those of you who 
bought the DVD can have the second disk for $10. When I 
begin offering the DVD for sale (soon) it will be a 
two-volume set. 
 
RIM TESTER 
I can't wait to document this. It's a gizmo that allows you 
to audition a rim without attaching a neck. It's like a 
neck attached to a base that sits under the rim and you can 
actually hear the rim and test out different neck angles 
etc. 
 
Love to hear from you, 
 
 
- Mark